Integrated solutions with jacketed reactor, low-shear HWM impeller and precise temperature ramp system for controlled nucleation and crystal growth. Runs in batch and continuous modes.
In crystallization, product quality is measured by purity, crystal size distribution (CSD) and crystal form (polymorph), and these parameters are driven by the temperature profile, mixing intensity and supersaturation profile. Mechanimix crystallization systems let you reliably hit the target D50 and polymorph through ±0.5°C temperature accuracy, tuned supersaturation control and the low-shear HWM impeller.
TCU + jacketed tank combination delivers a cooling curve with ±0.5°C accuracy.
HWM axial impeller homogenizes without breaking freshly formed crystals.
Seeding, cooling rate and antisolvent dosing are managed via recipe through the DCS.
Mixing time, dead-zone analysis and temperature homogeneity are validated with CFD for every system.
Single-reactor batch or MSMPR-configuration continuous crystallization.
AISI 316L + electro-polished sanitary design for pharmaceutical intermediates.
Main Mechanimix equipment used in the crystallization line.
0.5–30 m³ jacketed crystallization reactor for medium-capacity applications.
Detaylı İncele →Large-volume AISI 316L jacketed reactor for capacities of 30 m³ and above.
Detaylı İncele →Axial flow, low tip speed; ideal geometry for sensitive crystals.
Detaylı İncele →Keeps solids in suspension in viscous slurries and high-solids-fraction crystallizations.
Detaylı İncele →Half-pipe or dimple jacket + TCU for precise ramp control.
Glycol/thermal-oil circulating TCU with ±0.5°C PID control.
Crystallization of high-value-added organic intermediates.
API crystallization; polymorph control and particle size distribution.
Sugar refinery crystallizers in continuous and batch modes.
Inorganic crystallization such as NaCl, KCl and sulfate salts.
| Özellik | Değer |
|---|---|
| Capacity Range | 0,5 – 50 m³ |
| Design Temperature | −20 … +200 °C |
| Temperature Accuracy | ±0,5 °C (TCU ile) |
| Material | AISI 316L / Duplex / Hastelloy C-276 |
| Impeller Type | HWM / HWM-B düşük kesme |
| Tip Speed | 1 – 3 m/s (kristale göre) |
| Process Mode | Batch, fed-batch, sürekli (MSMPR) |
| Standards | PED 2014/68/EU, ASME VIII Div.1 |
Process design supported by solubility curve, metastable zone and cooling-rate analyses.
Dead-zone and temperature homogeneity validated by CFD; CSD prediction provided.
Reactor, impeller, TCU and control system — an integrated solution from a single supplier.
Safe scale-up from lab-scale DOE to industrial scale.
Proses ihtiyaçlarınıza en uygun sistem konfigürasyonu için mühendislik ekibimizle görüşün. İlk değerlendirme ve ön fizibilite ücretsizdir.
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