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In the mining industry, mixers play a critical role in separating valuable metals from ore. We deliver efficiency gains in leaching, flotation and slurry processes with heavy-duty mixing systems that provide reliable performance under high solids ratios, abrasive environments and large tank volumes.
Mechanimix delivers robust mixing solutions for high solids concentration slurries, abrasive mineral particles and corrosive leach solutions in the mining sector. With CFD-optimized impeller design and heavy-duty shaft construction, long equipment life and high process efficiency are achieved in flotation, leaching, conditioning and sedimentation processes.
Each process type requires different mixing parameters, impeller geometry and material selection.
Carbon-in-leach and carbon-in-pulp processes for gold and silver extraction. Activated carbon suspension and cyanide distribution.
Air bubble-particle interaction in mineral beneficiation. The GDM gas dispersion impeller provides optimum air dispersion and froth stability. CFD analysis optimizes recovery rates in the flotation cell.
Chemical conditioning of dense mineral slurries. HWM axial flow impellers for pH adjustment, flocculant dosing and reagent distribution. Homogeneous mixing capability at up to 60% solids concentration.
Pressure leaching processes at high temperature and pressure (HPAL). HP Series design with Titanium, Hastelloy and specialty alloy materials for corrosion resistance at operating pressures up to 150 bar.
Sediment distribution and flocculant mixing in tailings and concentrate thickening tanks. Energy-efficient suspension with low speed, high torque design for tank capacities up to 500 m³.
Corrosion-resistant mixing in acidic environments for copper, nickel and cobalt extraction. Long-lasting performance with Super Duplex, Hastelloy or rubber-lined impellers; wear points minimized via CFD.
In the mining sector, equipment failure means production loss. Our mixers deliver long-lasting performance in abrasive environments with Cr27 cast impellers, reinforced shafts and heavy-duty bearings. Modular design suited for field conditions minimizes maintenance downtime.
Let us determine the most suitable mixer solution for your process conditions together
Primary mixing solution for leach tanks, conditioning and flotation cells. HP Series heavy-duty models.
Learn More →Slurry homogenization and settling prevention in large thickener and storage tanks. Continuous suspension at low energy consumption with compact design; modular maintenance convenience.
Learn More →For acid leach reactor processes requiring equipment access from above the tank. BED-N magnetic coupling provides zero leakage and safe operation in corrosive environments.
Learn More →Mechanical seal design standard; abrasive slurry environments
Chemical process pumps; leach circuit compatibility
Corrosion protection in abrasive environments
Machine safety; risk assessment
Mineral processing plants with dust explosion risk
Let our engineering team analyze your mining processes with CFD simulation and design the most efficient mixing solution.
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