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RP Series Laboratory & Pilot Plant Reactor

Compact and modular reactor designed for R&D, quality control and pilot-scale production. Double-jacketed heating/cooling, VFD speed control and PLC/HMI integration deliver repeatable and scalable process conditions. A reliable solution partner for the transition from formulation optimization to industrial production.

5–100 L
Working Volume
5 bar
Pressure
-10/200°C
Temperature
RP Series Stainless Reactor
OVERVIEW

Scalable R&D Solution with Precise Process Control

RP Series are compact and modular pilot-scale reactors manufactured by Mechanimix. Operating in 5–100 liter capacity, at 5 bar pressure and a temperature range of -10°C to 200°C. With double-jacketed heating/cooling, VFD speed control and PLC/HMI integration, they deliver repeatable process conditions for R&D, quality control and formulation optimization.

PLC/HMI Control

Data logging, recipe management and full instrumentation; temperature, pressure, level and pH monitoring

Double-Jacketed Thermal Control

Fast-response heating/cooling system; precise temperature control between -10°C and 200°C

Modular & Scalable

Interchangeable reactors and accessories; scale-up from formulation optimization to industrial production

Multiple Sealing Options

Single, double and dry-running mechanical seals, lip seals and magnetic coupling options

CIP/SIP Compatible

Hygienic surface finish for clean-in-place and sterilize-in-place; food and pharmaceutical grade applications

Compact Skidded Frame

Manual or motorized lifting system; quick reactor changeover and easy cleaning

RP Series Reactor Detail
APPLICATION AREAS

Areas of Use

R&D & Formulation

New formulation development in chemical, pharmaceutical, cosmetics and food industries; process optimization and repeatable process conditions

Pharmaceutical & Pilot Production

Clinical batch production, API synthesis and formulation studies; scale-up and preparation for industrial transition

Chemical Synthesis & Reaction

Gas-liquid and liquid-liquid reactions, crystallization and polymerization tests; temperature and pressure dependent syntheses

Cosmetics & Food

Emulsification, homogenization and mixing tests; formulation stability with precise temperature control

Scale-Up

Reliable transition from laboratory results to industrial production; process parameters compatible with RC-M series

Quality Control & Academia

Academic research at universities and research centers; quality control and sample preparation processes

TECHNICAL SPECIFICATIONS

Technical Data

Feature RP Series
Working Volume5 – 100 L
Pressure Range40 mbar – 5 bar
Temperature Range-10°C – 200°C
ViscosityUp to 1,000 Pa·s
Motor PowerUp to 10 kW
MaterialsSS 304, SS 316, Copper, Brass, Hastelloy
SealingSingle, double, dry-running mechanical seal; lip seal; magnetic coupling
Thermal SystemDouble-jacketed heating/cooling, fast response
AgitatorVFD speed-controlled integrated agitator
ControlPLC/HMI; data logging and recipe management
CIP/SIPCompatible; hygienic surface finish
OptionsGas sparging, vacuum, gas-liquid reaction setup, sight glasses

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