CFD-optimized flotation cell systems for mineral beneficiation plants. High recovery through optimized air dispersion, precise froth management and wear-resistant impellers.
Flotation is a precise separation process where mineral surface chemistry meets air bubbles. Mechanimix flotation units are designed as an integrated package of tank, gas dispersion impeller (GDM/GDS), air injection line, froth collection assembly and control panel. Every component is optimized through CFD analysis for in-cell flow, bubble distribution and solids suspension homogeneity.
In-cell flow, bubble distribution and solids suspension time are modeled with CFD to maximize recovery.
High-chromium white iron (Cr₂₇) impellers and stators deliver long service life in abrasive ore duties.
Mechanical air induction (GDM) or pressurized air stator-rotor (GDS) configuration is selected based on process requirements.
Froth launders, variable-speed scrapers and concentrate discharge lines are sized to the cell's flow rate.
Rougher, scavenger, cleaner and recleaner lines can be extended in series; full integration including recirculation pumps.
pH, level, froth depth and air flow are monitored online; reagent dosing is optimized via PLC + SCADA.
This system consists of integrated components selected from MechaniMix's product portfolio.
Main agitation unit mounted on top of the flotation cell; gearbox, shaft and mechanical seal integrated.
Detaylı İncele →Mechanically air-inducing rotor; draws atmospheric air into the cell through vortex action for fine bubble distribution.
Detaylı İncele →Pressurized-air rotor with fixed stator; preferred where high air flow and stable bubble size are critical.
Detaylı İncele →Sealing for slurry service; optional double cartridge protection against fine solids ingress.
Cylindrical or cubic cell body; wear protection via Cr₂₇ cladding or rubber liner options.
Detaylı İncele →Blower, flow control valves, pH/level instrumentation and PLC control panel.
Detaylı İncele →Copper concentrate recovery from chalcopyrite, bornite and chalcocite ores.
Selective flotation separating galena and sphalerite; high grades via multi-stage cell banks.
Pre-concentration of gold in pyrite and arsenopyrite matrix ores; feed preparation for CIL lines.
Apatite-silicate separation; reverse flotation and abrasion-resistant equipment required.
| Özellik | Değer |
|---|---|
| Tank Capacity | 5 – 500 m³ |
| Cell Type | Mechanical (GDM) / Forced air (GDS) |
| Motor Power | 7.5 – 250 kW |
| Impeller Material | Cr₂₇ high-chromium iron / polyurethane coating |
| Tank Material | S235JR + rubber liner / AISI 304 |
| Solids Content | 25% – 60% (by weight) |
| Air Flow Rate | 0.5 – 2.5 Nm³/m³·min |
| Control System | PLC + SCADA, pH + level + air flow monitoring |
Custom design focused on flotation hydrodynamics, gas dispersion and froth stability; not a catalog cell but an ore-specific solution.
Pilot-scale flotation cell for scale-up data when needed; CFD model calibrated to the site.
Warranty on Cr₂₇ impellers and stators tailored to the process environment; committed spare parts stock.
Rotor speed and air flow optimized to reduce kWh per tonne of concentrate.
Proses ihtiyaçlarınıza en uygun sistem konfigürasyonu için mühendislik ekibimizle görüşün. İlk değerlendirme ve ön fizibilite ücretsizdir.
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