✕
The chemical industry relies on mixing technology at the heart of its production processes. From reaction kinetics to heat transfer, polymerization to crystallization, the correct mixer selection in every process directly determines product quality and efficiency. Mechanimix delivers specialized solutions for the chemical sector with over 10 years of experience and a CFD-driven engineering approach.
Mechanimix provides industrial mixing solutions for base chemicals, fine chemicals, polymers and fertilizer production in the chemical industry. CFD-driven impeller selection and reactor design deliver optimum mixing efficiency, product quality and energy savings across a wide range of processes, from low-viscosity solutions to high-viscosity polymers.
Each process type requires different mixing parameters, impeller geometry and material selection.
Homogeneous temperature and concentration distribution during monomer conversion. Custom impeller designs for bulk, solution and suspension polymerization.
Precise mixing for controlled nucleation and crystal growth. HWM low-shear impellers provide particle size distribution and morphology control. Flow patterns in cooling and anti-solvent crystallization are optimized via CFD.
Catalytic hydrogenation in high-pressure gas-liquid reactors. Gas dispersion and mass transfer optimization with GDM impellers at operating pressures up to 150 bar in the HP series. Hastelloy and Titanium material options available.
Stable droplet size distribution in water-in-oil and oil-in-water emulsions. Sub-micron emulsion quality through high-shear rotor-stator and inline homogenizer integration. Surfactant distribution is modeled via CFD.
Effective heat exchange via jacket/coil in exothermic and endothermic reactions. Enhanced heat transfer coefficients in viscous media.
Gas dispersion in oxidation, chlorination and fermentation processes. Surface aeration and submerged mixing solutions.
Every process in the chemical sector is unique. Reactor geometry, fluid properties, reaction kinetics and heat transfer requirements must be evaluated as a whole. Mechanimix designs the most efficient mixing solution by modeling your process conditions digitally through CFD simulation.
Let us determine the most suitable mixer solution for your process conditions together
The most common solution for chemical reactors and process tanks. HP series for high pressure, NP series for atmospheric processes.
Learn More →Raw material homogenization and sedimentation prevention in large storage tanks. Compact design providing continuous homogeneity with low energy consumption; an ideal solution for chemical tank farms.
Learn More →For emulsion and polymerization reactor processes where the tank top must remain clear. Zero leakage with BED-N magnetic coupling; safe operation under high pressure and vacuum thanks to magnetic drive.
Learn More →Mixer design for Zone 1 and Zone 2 explosive atmospheres
International explosive atmosphere equipment certification
Pressure Equipment Directive; reactor and pressure vessel design
Pressure vessel design and manufacturing standard
Material selection for corrosive environments (H₂S-containing processes)
Mechanical seal design and application standard
Let our engineering team analyze your chemical processes with CFD simulation and design the most efficient mixing solution.
Get a Free Quote →