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HPR Series High Pressure Laboratory & Pilot Reactor

The HPR Series is a range of high pressure reactors designed for laboratory research and small-scale production processes. With a robust structure capable of operating up to 250 bar pressure and 500°C temperature, magnetically driven zero-leakage mixing system and dual-loop thermal management, it provides precise process control.

100 L
Max. Capacity
250 bar
Max. Pressure
500°C
Max. Temperature
HPR Series High Pressure Reactor
OVERVIEW

High Pressure Reactor for Precision Research and Pilot Production

The HPR Series is a range of high pressure laboratory and pilot-scale reactors manufactured by Mechanimix. Operating at volumes from 5 to 100 liters, pressures up to 250 bar and temperatures up to 500°C, it delivers reliable solutions for R&D and pilot production processes in the chemical, pharmaceutical, petrochemical and energy sectors with magnetically driven zero-leakage mixing, dual-loop heating/cooling system and customizable nozzle configuration.

High Pressure & Temperature

Design up to 250 bar and 500°C; stable and reliable performance under extreme conditions

Magnetically Driven Mixing

Zero-leakage hermetically sealed design; contactless torque transmission without mechanical seal, maintenance-free

Dual-Loop Thermal Management

Double jacket heating + internal helical cooling coil; independent precision temperature control and optimized energy consumption

Customizable Nozzle Layout

Safety, instrumentation, sampling and injection nozzles configured to process requirements

Gas Induction Mixing

Optional hollow shaft and gas induction impeller; precise gas flow control with MFC, enhanced mass transfer

Ex-Proof & ATEX Compliant

ATEX and IECEx certified explosion-proof design; Zone 1 and Zone 2 classification

HPR Series High Pressure Reactor Detail
APPLICATION AREAS

Areas of Use

Chemical Industry

Chemical synthesis under high pressure, catalytic reactions and new molecule development studies

Petrochemical & Refinery

High temperature/pressure test environment for hydrogenation, oxidation and cracking processes

Pharmaceutical & Biochemistry

API development, formulation optimization and small-scale GMP-compliant production processes

Materials Science

Nanomaterial synthesis, polymer development and advanced materials research

Energy & Hydrogen

Hydrogen storage, fuel cell catalysis research and biofuel production experiments

Pilot Scale Production

Scaling laboratory results to industrial scale; validation of process parameters

TECHNICAL SPECIFICATIONS

Technical Data

Specification HPR-5 HPR-25 HPR-50 HPR-100
Working Volume5 L25 L50 L100 L
Total Volume8 L30 L70 L130 L
Min. Mixing Volume0.5 L3 L7 L15 L
Design Pressure (bar)100, 200, 250100, 200, 250100, 20050, 100
Design TemperatureUp to 500°CUp to 500°CUp to 500°CUp to 500°C
Motor Power0.2 kW0.4 kW1 kW2.2 kW
Magnetic Coupling Torque4 Nm8 Nm12 Nm20 Nm
Vessel Inner Diameter135 mm245 mm345 mm440 mm
Material of ConstructionSS316L, Titanium, Monel, Nickel, Hastelloy, Inconel
Shaft SealingZero-leakage magnetic coupling
HeatingCeramic electric band heater + double jacket
CoolingInternal helical coil (independent circuit)
GasketPTFE (300°C), Grafoil (500°C)

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