End-to-end mixing and extraction systems for gold CIL/CIP lines, copper-nickel acid leaching and HPAL autoclave processes. Optimized solid-liquid mass transfer and chemically resistant design.
Success in hydrometallurgical processes depends on solid-liquid contact time, uniform reagent distribution and equipment selected for abrasive/corrosive service. Mechanimix leaching systems cover a broad range — from CIL/CIP gold lines to acid-leach copper-nickel tanks and high-pressure HPAL autoclaves. Tank, impeller, shaft, seal, dosing and aeration components are selected to match the process chemistry.
Gas-liquid (O₂ holdup) and solid-liquid kinetics are optimized via impeller type and speed selection; cyanide/acid consumption is reduced.
AISI 316L, Duplex 2205, Super Duplex, Hastelloy C276 and rubber liner options to suit every process environment.
Hydraulic balance, overflow and level control of 6, 8, 10 or 12-tank CIL/CIP lines are engineered as a whole.
Purpose-built shaft-seal solutions for high-pressure acid-leach autoclaves operating at 150 bar / 270 °C.
Sparge/draft tube configurations for gold CIL lines; oxygen solubility modeled with CFD.
Lab/pilot data is scaled to industrial size through CFD; dead-zone and short-circuit risks are eliminated up front.
This system consists of integrated components selected from MechaniMix's product portfolio.
Standard configuration for CIL/CIP and leaching tanks; integrated gearbox, lantern, seal and tower mounting flange.
Detaylı İncele →Industry standard for solids suspension and mass transfer at low power/volume ratios; primary choice for leaching tanks.
Detaylı İncele →For environments requiring high shear and gas dispersion; used in HPAL and oxidative leaching duties.
Detaylı İncele →API 682-compliant double cartridge seal for corrosive and abrasive service; Hastelloy/ceramic face options.
Conical- or flat-bottomed stainless or rubber-lined process tank; baffles and drain lines included.
Detaylı İncele →Cyanide, lime, acid and flocculant dosing pumps with control panel; pH/ORP closed-loop control.
Detaylı İncele →Gold recovery concurrent with activated carbon adsorption; 24–48 h contact time across tank trains.
Metal dissolution with sulfuric or hydrochloric acid; corrosion-resistant material selection is critical.
Autoclave leaching of nickel laterite ores at 150 bar and 270 °C; dedicated shaft and seal solutions.
Pregnant solution conditioning prior to heap leaching and agitation in extraction tanks.
| Özellik | Değer |
|---|---|
| Tank Capacity | 20 – 1,500 m³ |
| Material | AISI 316L / Duplex 2205 / Super Duplex / Hastelloy C276 |
| Impeller Type | HWM (solids suspension) / TVM (gas-liquid) |
| Motor Power | 15 – 315 kW |
| Seal | API 682 Plan 53B / 54 double cartridge |
| Operating Temperature | Ambient – 270 °C (HPAL) |
| Operating Pressure | Atmospheric – 150 bar (HPAL) |
| In-Series Banks | 6 – 12 tanks (CIL/CIP) |
Reference-proven engineering for gold, copper, nickel and cobalt leaching plants; process-equipment integration from a single source.
Stainless, duplex, Hastelloy or rubber liner selection matched to process chemistry; optional corrosion coupon testing.
Lab or pilot data scaled to industrial size with CFD; kinetics and hydrodynamics evaluated together.
API 682 double cartridge solutions engineered for 3+ years of service in abrasive slurry and corrosive environments.
Proses ihtiyaçlarınıza en uygun sistem konfigürasyonu için mühendislik ekibimizle görüşün. İlk değerlendirme ve ön fizibilite ücretsizdir.
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