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Mixing Technology in the Pharmaceutical Industry

The pharmaceutical industry attaches vital importance to mixing technology in the production and formulation processes of various drug formulations. This technology enables homogeneous mixing of different drug ingredients, thus obtaining products of the desired dosage and quality. Mixing technology is used in the production of tablets, capsules, liquid medications and other drug forms and can be customized to meet the specific requirements of each drug form. This has a direct impact on the effectiveness, safety and quality of medicines, resulting in patients being offered safe and effective treatments. Proper use of mixing technology in the pharmaceutical industry helps meet quality control standards while increasing efficiency in production processes. In partnership with Mechanimix, it increases the overall reliability and competitiveness of the industry.

Pressure and Vacuum Mixing Mechanimix Products

For successful drug production, the process product must be selected correctly. Specializing in mixing technology, Mechanimix will help you use the right technology.

Mechanimix Systems: For the Production of Ointments, Creams and Gels

Mixers for pharmaceutical products must meet special requirements. The most stringent requirements must be met. This applies to hygiene, the specific processes involved and the certified systems used. Companies in the pharmaceutical industry benefit from Mechanimix’s extensive knowledge and experience in manufacturing equipment for the personal care and healthcare sectors. It includes equipment for the production of pharmaceutical ointments, creams and gels, in addition to the dryers and mixers offered by the Mechanimix REK series, for example, for drying active pharmaceutical ingredients. On the basis of engineering-developed system components, repeatability of the manufacturing of pharmaceutical products is ensured. In particular, their mixers and dispensers are designed to guarantee product stability and even distribution of active pharmaceutical ingredients (APIs) within the product. Mixing systems play a crucial role in the production of active pharmaceutical ingredients (APIs). Biotechnological production and hydrogenation of intermediate and final products also impose special requirements on mixing systems. Mechanimix has good knowledge in the field of hydrogenation and offers hydrogenation plants specific to pharmaceutical applications.

Yield, purity and most importantly particle properties determine the quality of the final product during crystallization. The use of appropriate mixing technology and crystallization strategy can significantly improve and increase the effectiveness of the process, especially when additives or products such as sugar are used. Numerous sugar substitutes, such as Sorbitol and Xylitol, are produced by hydrogenating the corresponding sugar. By using the latest mixing technology Mechanimix REK series, the volume-time efficiency can be significantly increased while the amount of catalyst can be reduced.

Mechanimix REK series products are advantageous for the production of both sugar substitutes and hydrogenated lipids such as margarine. Thanks to superior mass transfer, Mecahnimix REK series products can significantly reduce the time required to reach the required iodine level in this case. In processes such as mixing, blending, dissolving, heating, cooling, fermentation or hydrogenation, Mecahnimix solutions can be your first choice to achieve the desired product quality and properties.

Thanks to its mixing and blending technology, Mechanimix can cover the challenging tasks of active pharmaceutical ingredient synthesis production as well as the field of industrial mixers in the pharmaceutical industry. Suspending solids in the liquid phase, heating and cooling, and mixing liquids are examples of mixing processes. Additionally, these processes include mixing or storing raw materials.

What is critical to the success of the technology is the scale-up process. To achieve this, specially designed and repeatedly tested scale-up algorithms are applied. Mixers, Baffle apparatus, speed and power, amount of cooling or heating are first tested in our laboratories to guarantee high product quality, then pilot studies are carried out and the final product is optimized.

Our Standard Project Process

  • Laboratory Step
  • Design Step
  • Production
  • Test Step

Early involvement and integration into the project process is critical to produce the appropriate package that meets the client’s needs.

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